The mechanism.
The Collet on the Turntable that clamps to the main shaft is accessible by sliding a section of the timber decking to one side which just clears the underside of either Vacuum Accumulator. Screwed to the centre of the underside of the Pit is a Aluminium cast bearing housing this was part of a Testing machine for a laboratory that was discarded, it has Double row ball races at both ends with a space in between, this space is where I have positioned the polarity change over disc for the DC supply to the rails on the Turntable. The disc is copper clad with 4 segments on it and is mounted on a boss, two wiper arms that are attached to a terminal strip rub on the segments, the disc can be turned to any position in relation to the position of the Turntable so the changing over of the polarity doesn't interfere with lining up of Rails. The main shaft continues through the lower bearing for another 35mm and is supported near its end by a 20x3 Aluminium strip I don't think it needs support but it gives piece of mind.
Mounted on the shaft immediately below the lower bearing is a Aluminium Indexing Disc it is 260mm in diameter and 5mm thick, as only have one rail entering the Turntable on either side of the Pit and these are directly opposite each other there are only Two notches required on the Indexing Disc for the Micro Switches these of course are directly opposite each other, there are also Two holes drilled through this Disc for the Locking Pin.
Under the Indexing Disc on the shaft is a small diameter Drive Gear the larger diameter gear is on the out put shaft of the Motor unit.
The Motor unit I used is a MODUTROL MOTOR made by HONEYWELL it was made in 1959 and was replaced by Electronic equipment in 1986 I was part of the work force the did the job and I had the perfect use for it, this is the second heaviest single item that makes up the Turntable assembly at a little over 4.5 Kgs. The MODUTROL unit comprises of a 17Watt 23 volt AC Cap start and run Motor that is inside a Aluminium housing with a precision gear box all submerged in oil, the output shaft revolves at ONE revolution every 12 minutes hence the smaller gear on the Turntable main shaft, this gives the Turntable a speed of ONE total revolution every 2 minutes or ONE minute to turn a Loco.
The turntable stops with accuracy but naturally there is back lash in the Two drive gears so to hold the Turntable accurately in position when stoped a Hardened Ground Pin is driven through the Indexing plate, this pin was originally going to be worked mechanically by a lever but when I decided to work it from number 15 lever on the Lever Frame it needed be motor driven. I made up a servo unit consisting of a combined 12vdc motor and gearbox that I purchased this drives directly onto a friction clutch which drives a shaft mounted on Two ball races in a metal frame, on this shaft is a cam with Two micro Limit switches that stop the shaft from moving past preset positions, this shaft extends through the end bearing to which there is a linkage attached this linkage drives the slotted crank that drives the Locking Pin through the Indexing Disc this pin holds the Turntable within 0.002".
To operate the Turntable. First Move number 15 Lever on the Lever Frame to the Unlocked Position then Push and Hold the Start Button until the Turntable starts to move then release, when it stops put Lever 15 into the Locked Position again.
The entire Turntable is Electrically interlocked there is one micro switch to stop the Turntable via a Notch on the Indexing Disc, the Notch on the opposite side of the Indexing Disc operates another Micro switch which is the proving circuit for the Locking Servo, this prevents the Locking from operating until the hole in the Indexing Disc is directly above the Locking Pin.
The slotted cam that drives the Locking Pin operates Two Micro switches, the first part of its movement turns OFF the MODUTROL MOTOR circuit this is before the Locking Pin enters the hole in the Indexing Disc, the second Micro switch is the proving circuit that lights the "LOCKED LED" on the Control Panel and only when the Locking Pin has passed through the hole.
There is a Third Micro switch above the Indexing Disc and directly above the Locking Pin and is only pushed by the pin in the last 3mm of its travel this closes the circuit for the DC supply to the Rails, so unless the Turntable is locked there is no power to the Rails on the Turntable, there is also a manual switch on the Control Panel to isolate a Loco on the Turntable, a Green indicator LED shows the Rail circuit is ON .
Next to the MODUTROL MOTOR in a plastic Inclosure holds the interlocking relay circuit for the Direction control of the Motor , this circuit is also interlocked with the Servo Locking circuit.
The Servo Locking circuit also has its own Relay interlocking Direction control circuit and is mounted in a plastic inclosure next to the Servo Locking unit.
The MODUTROL MOTOR Circuit.
The MODUTROL MOTOR Relay Inclosure.
The Servo Locking Circuit.
The Servo Relay inclosure.
Turntable Controls.