16. Cab, Brake Standard and Steps
The buffer beams will be a sandwich of two layers of brass with some packing (probably wood) between them and they seem to have backed me into a corner.
One way to proceed would be to complete the buffer beams and attach them to the model, and then add the cab back assembly on top. Unfortunately, this would leave me soldering immediately above the rear buffer beam, probably impregnating it with flux and softening the glue along the way. Furthermore, the model would then go into the ultrasonic bath with this attached and I guess swelling up as it soaked up the grimy water.
I have, therefore, omitted the buffer beams for the time being (
they have their own topic!) and proceeded to attach the cab back. I found this rather difficult because the cab back needs be a little distance above the footplate.
The cab back came off and went back on again a few times before I was happy to accept it and solder it up solid. This is my final arrangement to set its location, with the wooden buffer beam clamped with the hair grips.
Unfortunately, the cab back managed to move forwards during soldering up. I have set everything nicely central and vertical, but there is a twist around the vertical axis. About 0.7 mm along its length, equating to 0.8 degrees.
I only noticed this when I came to add the brake standard.
I had a half-hearted go with the cook’s torch but nothing here is going to budge without everything dropping to pieces. Sometimes I have to let things pass and I am afraid this is one of them.
I resisted a temptation to file down the base of the brake standard. I blocked its hole with a machine screw and drilled a new hole. I drilled this hole too big, so I sleeved it with some tube and then drilled this out.
Then the spigot broke off the bottom of the brake standard (this wasn't my day!) so I drilled this out and put in a bit of wire to make a new peg. I can glue the brake standard into place after painting.
The steps are worth a mention. I found it easier to attach the bottom step first, then the top step. The top step goes into a half-etched rebate, so it can only move sideways during assembly.
Both assemblies have a strip of fret behind them to add strength, and they are soldered onto the inner buffer beams as well.
There is hardly any metal holding the bottom step. I am using 188 degree solder for all of these details, with the 145 degree attaching the soldered-up subassemblies to the model, but I wonder how long will this bottom step will last in service.