Valve gear - where to begin with this. I usually divide it up onto lower and upper, i.e. either side of the expansion link. So I assemble a quarter at a time, make sure that works freely then on to the next. This set took twice a s long as normal. You get etched and cast gear in this kit. In actual fact the cast pieces were quite chunky, so they were discounted in the main, look at any photo and you'll see WD valve gear is actually quite slender. I use till roll wrapped round a rod to prevent solder travel when making up joints. Sometimes, if it's tight, no barrier and a tiny bit of flux and a quick dab with the iron. I thought it might be useful to document how I made up this gear, I usually find it relatively easy, lets work forward with each component.
Return crank
I didn't like the ones in the kit, etched or otherwise, these are possibly Griffin, soldered on to a tapped at 10BA brass top hat bearing. The position of the top hat can then be rotated on the crank - taking care not to let solder get into the thread, so that the crank can be wound on to the crank pin and tighten at just the right place.
Eccentric Rod
Two half etches soldered back to back. The bearing at the Return crank is 0.9mm wire force fitted into a 12BA nut and then soldered into a countersink on the rear of the return crank, which can then be filed flush for clearance. A little free movement is left, so that it can waggle. If its too tight and the crank is not exactly parallel with the frames, it will bind..
Expansion Link
A two part casting that is properly slotted, so in theory the loco can be changed from forward to back gear, and it can with a bit of effort. It also has to be parallel with the frames. I fancied having one of my WD's in back gear as they often worked tender first back from Stanton with empties.
Radius Rod
This was the only cast part that I used, but some heavy filing was required to slim it down and make the fork above the valve much finer. It still looks a bit heavy. It also conflicted with the motion bracket, so that had to be ground back.
Combination lever
The cast one was very heavy and had no detail at the top end, so I used the etched one in the kit which was a little short. I only used one thickness, the half etched overlay made the join positions far too thick. As the positions of the top two joints were very close, I had to grind away the inside tops of the valve guides to allow the radius rod to move freely. The lever is also cranked slightly to push the bottom end out in line with the drop link. I found at the forward most part of the travel it jammed against the edge of the slidebar bracket. The only solution to this I could think of was to grind it back and tidy up as best as possible and leave some indication of an edge.
Union link
I used the etched one in the kit, although it seemed a little long and was in danger of clouting the relief valve, the offset of the combination lever hopefully pushes it outboard.
Drop link
Looked nothing like a WD one and I felt slightly too long. Fortunately I never throw anything away and as the Snow Hill crosshead comes as a universal double sided casting, one drop link has to be cut off. I carefully kept those and was able to re-use them I this instance.
Crosshead
There were 3 nuts cast on the triangular plate for the gudgeon pin, I found no evidence for these on a WD and filed them off.
I'm glad I made the motion brackets removable, it would have been impossible otherwise, they've been off that many times.. There are various oilboxes still missing from this area. I need an injection of enthusiasm to tackle those..