Hello.
So I have managed to get a little bit more done on the chassis for 18000. Not all of it went according to plan though.
According to the CAD, the donor chassis form a Farish Class 37 needed to be narrowed slightly to fit the new body. After checking it out dimensionally, I worked out I had to remove 0.4mm from each side. So, over to the manual milling machine to what I thought would be a quick skim on each side to bring it to size.
Of course, it didn't quite happen as planned and after a bit of machining, it performed a RUD on me.
What I discovered was my method of holding the chassis was far from ideal. I also discovered that the 2 chassis halves are only held together by a single self tapping screw. Not what I was expecting. The other plastic inserts act purely as locating points. This of course, meant I had to rethink how I hold the chassis.
Step in the 3D printer, and after a short bit of design work I printed off a couple of jigs to hold each chassis half securely enough to skim the outside faces. These were clamped to the milling machine table one the 2 screws were tightened to clamp the chassis in place.
They both performed really well and both halves were skimmed to dimension without any further issues. I also noticed as a result, that each half of the diecast chassis wasn't totally flat being slightly thicker towards the middle.
Once machined. I gave the chassis a quick coat of Black primer to tidy them up a bit and this is the current state of play with the chassis.
So, next on the list is to sort the motor out. I have some on order from
TRAMFABRIEK. I then need to reverse engineer the driveshafts as they were not supplied with the chassis plus a motor mount for the non-standard motor. That's another job for the 3D printer. While I have the printer out I might as well remake the chassis spacer for the screw that vanished during the RUD.
Julia )